The hydraulic mechanical folding machine is a highly advanced piece of equipment that combines the best features of both mechanical and hydraulic systems. It excels in maintaining parallelism, controlling pressure tonnage, and offering variable stroke capabilities. This makes it ideal for precision bending operations in various industrial applications.
The machine's slide is driven by a hydraulic system that allows for fast approach, slow bending, and precise control over pressure. The slide is mounted on the frame using a robust pivot structure, ensuring smooth and parallel movement. This design eliminates the need for complicated and unreliable cylinder balancing systems, resulting in improved efficiency and reliability.
In contrast, the toggle-type folding machine uses a mechanical linkage to maintain the parallelism of the slide. This mechanism not only ensures stability but also allows for powerful force generation with a smaller cylinder, reducing overall costs while maintaining high performance.
The electric controller enhances the functionality of the hydraulic folding machine, turning it into a reliable and efficient tool for precision manufacturing. It simplifies adjustments, improves operational speed, and increases production output. Modern versions of these machines are often integrated with CNC (Computer Numerical Control) systems, allowing for ultra-precise movements and complex bending tasks.
The electronic control flap in the machine is a key component that replaces traditional relays and limit switches with more sensitive and reliable electronic controls. These systems respond quickly to changes, improving the machine’s accuracy and performance. The control mechanism is designed for seamless integration with modern CNC systems, offering enhanced flexibility and control.
One of the main advantages of an electronically controlled folding machine is its ability to precisely position the slide based on input data. This ensures a high level of parallelism and accurate bending angles, which is crucial for high-quality metalworking processes.
The machine is equipped with scanning devices mounted at both ends of the body, covering the area around the mold. These scan heads are connected to the electronic controller and move along with the slide as it operates. They continuously monitor the position and provide real-time feedback to the system.
When the scanning head detects a signal, it sends an immediate command to the hydraulic valve, causing the slide to stop instantly. This special valve is operated by the controller and responds extremely quickly, ensuring accurate positioning and preventing errors during operation.
The system is designed to measure and control the distance between the slide and the table. It remains unaffected by any frame deflection, making it possible to achieve precise bending depth measurements. This feature significantly improves the consistency and quality of the final product.
Because the mechanical linkage of the hydraulic folding machine provides a stable and accurate motion pattern, only one scanning head is needed per machine. This reduces electrical complexity and lowers overall costs without compromising performance or precision.
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